Mixing system solutions

Whether you need a simple pumping and mixing skid or a complex automated, multi-stream, hygienic dosing and mixing system, Maelstrom has a solution for you.  Find out more about the different types of mixers we offer and how they can transform your existing processes.

Hygienic fluid mixers

Most mixers and mixing systems offered by Maelstrom are available with hygienic options.  From EHEDG and 3A for food use to cGMP for pharmaceuticals, our range of mixers can meet your hygiene requirements.

UMH mixers for ultra-high energy dispersions

If you need solids dispersions or emulsions at sub-micron sizes, Maelstrom's UMH range of ultra-mixers can provide the answer.  By combining multi-nozzle high pressure homogenisation action with rotational speeds up to 60,000rpm, the UMH extends performance into the extreme performance range, but at industrial scales.

EMT inline powder addition and paste blending system

With Maelstrom's new EMT twin screw paste blending feeder, metered inline powder addition into viscous fluids and pastes is now possible from laboratory to factory scales. With its co-rotating, closely self-wiping action, the EMT is able to handle sticky and difficult powders, blending them with process liquids for downstream pumping and mixing.

Fluid mixers and inline mixing systems

Maelstrom is a leading supplier of high performance fluid mixing, blending and dosing equipment for inline process intensification.  Based in the UK's North West region, we have been supplying advanced mixing solutions to some of the world's largest process companies for over 20 years.

Find out how we can help you to solve
your inline mixing process problems today.

INLINE POWDER-LIQUID BLENDING

Doses powders directly into high viscosity fluids inline by forming a paste that can be pumped.

Powder wetting and paste formation

PASTE PUMPING

Allows high pressure pumping of viscous pastes into downstream equipment, including mixers.

Viscous paste pumping

LOW VISCOSITY FLUID MIXING

A comprehensive range of inline fluid mixing equipment to cater for the full scope of viscosity and mixing intensity.  From gentle blending actions to sub-micron homogenisation, the Maelstrom mixing range can meet your process demands.

General purpose high shear mixing
High speed for higher performance
High speed + nozzle homogenisation

HIGH VISCOSITY FLUID MIXING

A comprehensive range of inline fluid mixing equipment to cater for the full scope of viscosity and mixing intensity.  From gentle blending actions to sub-micron homogenisation, the Maelstrom mixing range can meet your process demands.

Gentle blending of shear sensitive materials
Intensive dispersion for viscous fluids

Applications

Inline powder addition and blending
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Paste mixing and inline viscous blending
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High shear inline dispersion and de-agglomeration
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Inline chocolate conching
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Colour blending into polymer films
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Emulsions and inline liquid-liquid mixing
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Pharmaceutical compound formulation
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Fluid structuring and inline texturing
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Nano dispersion and de-agglomeration
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System solutions for complex mixing applications
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In separating each inline process into its unit operations, the ideal solution for each step can be identified.  This is the key to designing successful operations and to converting existing batch processes to inline.

Maelstrom supports unit operations by considering how each machine in its range fits with upstream and downstream equipment for the most efficient process.  By integrating its own equipment with third party solutions, Maelstrom can build complete production operations. 

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